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Alright. I've had it. Car runs Rough intermittantly. What could it be??

Started by InsaneVL · 16 Apr 2007 · 63 replies

Preserved from CalaisTurbo. Original authors and dates are shown; archived members are not current Holdcom accounts.

MonstaS4Archived member
Quote: Originally Posted by YEP_boost A hint is solder the wires to the connectors as you will find it stops them being that little bit loose and gives great solid contact. It may give a slightly better connection now, but you'll find the wires will break easily where you've soldered them. Crimping allows the individual strands in the wire to 'slide' a little inside the connector if the wire is bent. So unless you've got heatshrink on each pin to stop the wire from bending too much, i would stick to crimping. After all, all car manufacturers use crimped connectors and 99.9% of the time they don't cause any issues.
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RB30-POWERArchived member
crimp only if you have the correct crimp tool as well, if your gunna use some chinese pliers or something, better off to solder.
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Boat captainArchived member
Quote: Originally Posted by MonstaS4 It may give a slightly better connection now, but you'll find the wires will break easily where you've soldered them. Crimping allows the individual strands in the wire to 'slide' a little inside the connector if the wire is bent. So unless you've got heatshrink on each pin to stop the wire from bending too much, i would stick to crimping. After all, all car manufacturers use crimped connectors and 99.9% of the time they don't cause any issues. haha you're not in the industry are you? although yes crimping may seem like a better option cause it may allow wires to move but this would cause wear in the terminal causing poor resistance over time. soldering is not used in the production of wiring harnesses because it is not cost affective not because it poses problems. (in the nicest possible tone ) Some original photos have not been recovered yet.
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MonstaS4Archived member
No, I'm not a salesman . I'm speaking from my personal experiences as a sparkie. Anywhere where movement occurs and solder is used is prone to breaking. Wire to wire solders joins seem to be ok (stresses not concentrated in one spot?) but wire joins to a fixed object are a no no in my book. Some original photos have not been recovered yet.
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