02-05-09, 12:31 GMT+10#1
Hey guys,
Well a couple of people have been hassling me to put a thread up about the boot install I did a fair while back.
Well here I go:
Materials Used:
12mm MDF
Timber Offcuts
Liquid Nails
Wood Screws
Spray-On Adhesive
Small Craft Nails
Tools Used:
Tape Measure
Marker or Pencil
Hammer
Circular Saw
Jig-Saw
My boot used to look like this. Very messy and nothing special. Not a good site to look at when I opened it up
So I decided to do a boot install of some sort. I still wanted the 2 subs in there and i had seen people with a false floor made and their amps mounted flush with the floor so I aimed for something along those lines. I also wanted some sort of compartments to store my stuff into as well.
I started out with making a very very rough template of the boot floor with just some plastic type stuff i had lying around
After I got the approximate shape I then traced it onto my MDF timber.
When I went to trial fit the piece I had cut, I realised it was too big, so I had to cut it into 2 pieces so it would fit in. If you get a pretty close measurement of the floor with the timber, you will not have to glue or screw into the boot floor as it should hold it self in place.
I was now left with something looking like this
Then to make my false floor I had to make some sort of spacers to raise the floor. I found some timber lying around which was the right height so that my amp would sit about 5mm below the finished floor level.
As you can see in the photo, I had my amp in place so I knew where to put the wood spacers so they would not get into my way later on when mounting the amp itself
After I had my spacers done and liquid nailed and screwed into the floor, I then had to go about making the false floor. So once again I measure the boot. I didn't have to be exactly precise because my side compartments would hide if one side was longer than the other.
It was now looking something like this
I had also cut out the hole for my amp, I centred it by getting an approximate centre from the boot latch and the boot light.
Now that everything was starting to come together, I started work on the sub box itself.
I wanted the box to sit partially under the parcel so i would still retain some boot space.
I measured between the two shock towers to find the width of the box. I then got the length of the box from the hump in the boot floor to just about 25mm onto the false floor. The height would then have to be from the false floor level to where the boot light was which happened to be a very close fit for a 12 inch sub.
This is during the construction of the box.
When making the box, remember to take into account the width of the MDF you are using, i.e if your measurement is 2000mm and your MDF is 10mm you will need to make your longest piece 1980mm as the other two side will then make up 2000mm, I hope that makes sense
Now the boot was starting to look a tiny bit better with the box nearly complete
I now had to make the face of the sub box. I intentionally did not make it the same size as the box because I wanted it to hide the shock towers and basically everything behind it too.
So once again I got an approx measurement and test fitted and it looked like this
As you can see i got the centre of it by using the line from the false floor and the boot light, I also marked out where it sat on the box so I knew how much room I had to cut for my subs and where to put them
I then cut the hole out of the box face for the two subs and now I was getting a little excited as it was looking nice
I then started work on the side compartments. I originally wanted them to to reached the top of the boot but I realised this would be too difficult for my skill level so I made them at a reasonable height where it could be made with pretty simple straight cuts
Here is the start of one side, you can now understand when I mentioned before that the floor length didn't have to be perfect as the compartments would hide the errors
As you can see in this picture, I made them so they would fit snugly between the face of the sub box and the rear of the boot. I had also started on the compartment lids too
To achieve the right shape for the rear of the boot, I got the timber from where the end of the boot light metal ends, i then traced along the edge of it then cut it out
I then had both sides constructed with both the tops for them.
As you can see in the picture, I had to cut a small 'V' out of the lids so it would make it past the metal bracing
Now that it was all how I wanted it i then had to go about carpeting it.I still had not glued or screwed any of it together apart from the false floor and the sub box as i knew it would make it alot easier now
My dad's mate is a trimmer so gave me some offcuts in bluey/purple
To carpet it , i took out each piece and sprayed spray on adhesive to the wood and the carpet it self. I then placed the carpet onto the piece of wood. The glue would now hold it into position as I nailed the carpet tight.I nailed the nails in halfway then bent them over to act like a staple
You could alternatively use staples instead of using nails.
I then repeated this process for all the items and then it was starting to look something like this
But it looked not right with too mismatching subs so I sent my mum with some money down to Strathfield to buy me two new subs
Now it was looking nice and completed
When my battery was moved to the boot it was placed in the drivers side compartment while the other stores jumper leads, tyre puncture foam and other random things
Also the only things still screwed and glued are the spacers,false floor and sub box and face. This makes it easy to access my compartments and eliminates the look of ugly screw heads. If everything was measure pretty accurately it should hold itself together. I've had mine for a couple of months now and hasnt budged at all
I hope this article helped some of you guys out there
Some original photos have not been recovered yet.
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